MEASUREMENT AND CONTROL ELECTRONICS

Measurement and control electronics are fundamental to the efficiency of our test systems, and combine reliability with exceptional user-friendliness. High-performance fatigue testing solutions include Test Manager, our machine controller, and Test Center, STEP Lab’s machine management and configuration software.

MEASUREMENT AND CONTROL ELECTRONICS

Measurement and control electronics are fundamental to the efficiency of our test systems, and combine reliability with exceptional user-friendliness. High-performance fatigue testing solutions include Test Manager, our machine controller, and Test Center, STEP Lab’s machine management and configuration software.

FEATURES

Accuracy

Versatility

Scalable

Synchronisable

FEATURES

No maintenance
High performance
High efficiency
Wide range of use
Quick and easy installation

CONTROLLER

General

TestController 30

TestController 40

TestController 60

TestController 80

General
Controlled Axes	up to 2	up to 4	up to 8	up to 12
Actuators as independent axes	Default	Default	Default	Default
Actuators as synchronised axes	Default	Default	Default	Default
Control technology	Full Digital Controller
Communication protocol	EtherCAT®

Maximum frequency control

TestController 30

TestController 40

TestController 60

TestController 80

Maximum frequency control
1 asse	2 kHz	4 kHz	8 kHz	16 kHz
2 assi	1 kHz	2 kHz	8 kHz	16 kHz
up to 4 axes	–	2 kHz	4 kHz	8 kHz
up to 8 axes	–	–	2 kHz	4 kHz
up to 12 axes	–	–	–	2 kHz

Integrated control channels per axis

TestController 30

TestController 40

TestController 60

TestController 80

Integrated control channels per axis
Position command	Default	Default	Default	Default
Speed command	Default	Default	Default	Default
Current command	Default	Default	Default	Default

Extra control channels

TestController 30

TestController 40

TestController 60

TestController 80

Extra control channels
# Extra control channels	up to 4	up to 8	up to 16	up to 24
MultiUse (¼, ½, Full Bridge; ±10 V, ±80 mV, 0…10 V)	Optional	Optional	Optional	Optional
MultiUse (IEPE; ±10/5/2.5/1.25 V; ±640/320/160/80/40/20 mV)	Optional	Optional	Optional	Optional

Feedback channels per axis

TestController 30

TestController 40

TestController 60

TestController 80

Feedback channels per axis
Position	Default	Default	Default	Default
Speed	Default	Default	Default	Default
Current	Default	Default	Default	Default

Analog input channels

TestController 30

TestController 40

TestController 60

TestController 80

Analog input channels
# Acquisition channels (Optional)	up to 10	up to 20	up to 30	up to 40
Input type ± 10 V	Optional	Optional	Optional	Optional
Input type 0…10 V	Optional	Optional	Optional	Optional
Input type 0…20 mA	Optional	Optional	Optional	Optional
Input type 4…20 mA	Optional	Optional	Optional	Optional
Input type Thermocouple	Optional	Optional	Optional	Optional
Input type Pt100/Pt1000	Optional	Optional	Optional	Optional

Analog output channels

TestController 30

TestController 40

TestController 60

TestController 80

Analog output channels
# Acquisition channels (Optional)	up to 6	up to 10	up to 14	up to 24
Output type ± 10 V	Optional	Optional	Optional	Optional
Output type 0…10 V	Optional	Optional	Optional	Optional
Output type 0…20 mA	Optional	Optional	Optional	Optional
Output type 4…20 mA	Optional	Optional	Optional	Optional

Position measurement channels

TestController 30

TestController 40

TestController 60

TestController 80

Position measurement channels
# Position measurement channels (Optional)	up to 2	up to 4	up to 8	up to 12
Encoder interface type SSI	Optional	Optional	Optional	Optional
Interface type EnDat 2.2	Optional	Optional	Optional	Optional
Interface type LVDT	Optional	Optional	Optional	Optional
Incremental encoder interface type	Optional	Optional	Optional	Optional

Digital I/O channels

TestController 30

TestController 40

TestController 60

TestController 80

Digital I/O channels
# Digital I/O channels (Optional)	up to 8	up to 8	up to 16	up to 32
# Digital outputs (Optional)	up to 8	up to 8	up to 16	up to 32

Communication protocols (Optional)

TestController 30

TestController 40

TestController 60

TestController 80

Communication protocols
Profinet	Optional	Optional	Optional	Optional
Profibus	Optional	Optional	Optional	Optional
CanOpen	Optional	Optional	Optional	Optional
EtherNet/IP	Optional	Optional	Optional	Optional
CAN bus	Optional	Optional	Optional	Optional
RS232/485	Optional	Optional	Optional	Optional
EtherCAT	Default	Default	Default	Default
Modbus tcp	Default	Default	Default	Default
ADS	Default	Default	Default	Default
OPC-UA	Default	Default	Default	Default

Applications

TestController 30

TestController 40

TestController 60

TestController 80

Applications
Static tests	Default	Default	Default	Default
Creep test	Default	Default	Default	Default
Fatigue test	Default	Default	Default	Default
MultiActions (User-defined test procedures)	Optional	Optional	Optional	Optional
Shock absorber test (single-seater version only)	Optional	Optional	Optional	Optional
EOL (End Of Line) Quality Control (only for single-seater version)	Optional	Optional	Optional	Optional

Programme Generation

TestController 30

TestController 40

TestController 60

TestController 80

Loop control features
Waveforms	Sine, Triangle, Square, Haversine, Polynomial 5th, Sawtooth signal, Sine scan, Sine on sine
Point by point of the waveform	Optional	Optional	Optional	Optional
Casual profile	Optional	Optional	Optional	Optional
Waveform frequency generator	0,001 to 800 Hz

Power supply requirements

TestController 30

TestController 40

TestController 60

TestController 80

Power supply requirements
Voltage	Universal input 100…240 VAC, single-phase, 50…60 Hz
Current consumption @ 115 VAC	1,3 A	1,3 A	1,3 A	1,3 A
Current consumption @ 230 VAC	2,3 A	2,3 A	2,3 A	2,3 A

*Consumption may vary

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MEASUREMENT AND CONTROL ELECTRONICS

MEASUREMENT AND CONTROL ELECTRONICS

FEATURES

FEATURES

No maintenance

High performance

High efficiency

Wide range of use

Quick and easy installation

CONTROLLER

Explore our catalogue or contact us to find the right product for your business together.

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