EXTENSOMETERS

At STEP Lab, we are official distributors of Epsilon products, are proud to offer our customers a wide range of high-quality extensometers. Backed by our testing expertise, Epsilon extensometers are an essential solution for strain and tensile measurements in a wide range of applications.
Epsilon Extensometer

EXTENSOMETERS

At STEP Lab, we are official distributors of Epsilon products, are proud to offer our customers a wide range of high-quality extensometers. Backed by our testing expertise, Epsilon extensometers are an essential solution for strain and tensile measurements in a wide range of applications.
Epsilon Extensometer

TYPES OF EXTENSOMETERS

At STEP Lab, extensometers are a key solution for accurately measuring the deformation of materials under load. These instruments are essential for collecting data during materials testing, ensuring accurate results that comply with industry standards. Epsilon Tech’s extensometers can be divided into contact and non-contact types, each with specific applications and advantages.

Contact Extensometer
  • Clip-on extensometers: These are popular for their simple design and cost-effectiveness. They attach directly to the specimen and are ideal for routine testing. Although they offer precise measurements, they generally have fixed gauge lengths and are manually operated, which limits their flexibility in some applications.
  • Long arm extensometers: These extensometers use blades or arms to measure strain by detecting displacement or angular changes during the test. They are very versatile, with options ranging from manual to fully automated configuration, allowing them to adapt to a wide range of test scenarios, including high-temperature applications.
  • Non-contact or Optical extensometers use advanced camera– or laser-based technology to measure strain without physically touching the specimen. This makes them ideal for sensitive or high-elongation materials, where contact could affect the test results. Epsilon’s optical extensometers, such as the Epsilon ONE, are known for their accuracy in measuring small displacements and their ability to handle a wide range of temperatures, from cryogenic to high-temperature applications. These systems offer significant advantages in terms of reduced set-up time and improved reproducibility of test results.

This mix of options ensures that STEP Lab can offer customers the right extensometer for their various testing needs, taking advantage of the high quality and precision of Epsilon Tech’s solutions.

LATEST MODELS

New Automatic Gauge Length Extensometer – Model 3742

The new Model 3742 is a clip-on extensometer with automatic gauge length setting, designed for fast and repeatable specimen mounting without gauge pins required. With its innovative Quick-Swap system, gauge lengths can be changed in seconds without tools. This new extensometer is built for high precision and maximum productivity, making it ideal for laboratories that need frequent specimen and gauge length changes.

  • Automatic gauge length: set when mounted on the specimen, no pins needed.
  • Change gauge lengths in seconds with the Quick-Swap system, no tools required.
  • Fine-adjust feature for quick and easy gauge length adjustments.
  • Clamping force adjustable without tools.
  • Can remain mounted through specimen failure in most applications.
  • Suitable for both tension and compression testing, including closed-loop strain control and cyclic testing.
  • Standard Quick Attach Kit for fast specimen mounting.
  • Rugged dual-flexure design: stronger than single flexure, enabling higher frequency cyclic tests.
  • Mechanical over-travel stops in both directions.
  • Hardened tool steel knife edges, easily replaceable; spare set of standard and 3-point knife edges included.
  • High and low temperature options from -270 °C to +200 °C (-454 °F to +400 °F).
  • Compatible with nearly any test system – 350 ohm full-bridge strain gage design.
  • Epsilon Shunt Calibration System included for on-site electrical calibration.
  • Supplied with high-quality foam-lined carrying case.
  • Specimen sizes & attachment: Quick Attach Kit for round samples Ø 2–25 mm (0.08–1.0 in) and flats up to 12 × 31 mm (0.5 × 1.25 in). Other wireforms available. For diameters <2 mm, Model 3442 is recommended.
  • Accuracy: Meets ASTM E83 class B-1 and ISO 9513 class 0.5. Certificate included.
  • Linearity: ≤0.15% of full scale.
  • Temperature range (standard): -40 °C to +100 °C (-40 °F to 210 °F); other ranges available.
  • Operating force: 0.1–1 N typical, depending on configuration.
  • Cable: Integral ultra-flexible 2.5 m (8 ft).
  • Excitation: 5–10 VDC recommended (max 12 VDC/AC).
  • Output: 2–4 mV/V nominal, depending on model.
  • Quick-Swap gauge lengths.
  • Quick Attach Kit wireforms for larger specimens.
  • Gauge length pin assemblies with rubber band/spring for non-ambient testing.
  • Temperature options from -270 °C to +200 °C.
  • Connectors for nearly all brands of test equipment.
  • Special strain gage coatings and stainless steel knife edges for biomedical testing.
  • Specialty knife edges.

Key factors in the choice of extensometer

Characteristics of materials and specimens

  • Maximum deformation: The extensometer must be able to handle the maximum deformation expected during the test.
  • Contact sensitivity: For delicate materials, optical extensometers are preferred to avoid influencing the test.
  • Fracture behaviour: Optical or arm extensometers with protective mechanisms are ideal for tests involving breaking the specimen to avoid damage.
  • Size and Shape: Large or irregular samples may require special extensometers to accommodate their size or shape.

Test requirements

  • Type of test: Tensile, compression, bending and cyclic tests may require different extensometer configurations.
  • Gauge length: Standards such as ASTM and ISO often dictate the initial gauge length, which influences the choice of extensometer.
  • Accuracy: Calibration standards (e.g. ISO 9513, ASTM E83) ensure that the accuracy of the extensometer matches the accuracy requirements of the test.

Test environment

  • Temperature: High or low temperatures require extensometers designed to maintain accuracy under extreme conditions.
  • Environmental factors: Dust, vibration or air currents can affect the performance of non-contact extensometers, making robust models a better choice for certain conditions.
Contact extensometersNon-contact extensometers
ApplicationEconomical solution for standard applicationsEasily adaptable to different test applications
SpecimenInherently rigid samplesAll, including highly sensitive samples and those with a high breaking energy.
TemperatureUp to 100°CUp to 40°C
OperationManualAutomatic: no operator influence, high reproducibility of test results

CONTACT EXTENSOMETERS

Epsilon contact extensometers are designed for reliable performance under a wide range of test conditions. They offer variable output depending on the model and accuracy according to ASTM and ISO standards. They operate over a wide temperature range and are equipped with ultra-flexible cables for easy integration into test systems. The quick-attach kit facilitates mounting on samples of different sizes, making them suitable for different measurements.

  • Full bridge design, with 350 ohm strain gauges, for compatibility with almost all test systems.
  • All models can measure in both tension and compression and can be used for cyclic tests.
  • Robust double-bending design for strength and improved performance.
  • High and low temperature options allow operation from -270 °C to +200 °C (-454 °F to +400 °F).
  • Compliant with various test standards, including ISO 6892-1, 527-2, 527-4, 527-5, 10113, as well as ASTM E8, E9, D3039, D638, A370, D3552, E517 and E646.
  • It can be left on until the specimen fails in most applications.
  • All models are equipped with mechanical overtravel stops in both directions. Cable stops are used for overtravel protection where necessary.
  • The hardened steel cutting edges are easily replaceable. Each extensometer comes with a spare set.
  • Gauge length adaptation kits allow multiple gauge lengths to be configured with a single extensometer.
  • Replaceable arms and spacers for easy repairs.
  • Includes Epsilon Shunt calibration system for on-site electrical calibration.
  • Includes a high-quality foam-lined case.
  • For gauge lengths of less than 20 mm (0.8 in.), the more compact model 3442 is recommended, while for gauge lengths of 100 mm (4 in.) or more, model 3542L is recommended.
Parameter Value
Power Supply Recommended from 5 to 10 VDC, 12 VDC or VAC max.
Output From 2 to 4 mV/V, nominal, depending on the model.
Accuracy Standard configurations meet ASTM E83 class B-1 accuracy requirements for gauge lengths ≥20 mm and class B-2 for <20 mm. All standard configurations comply with ISO 9513 class 0.5. A test certificate is included.
Linearity ≤0.15% of full scale range.
Temperature Range Standard (-ST): from -40 °C to +100 °C (from -40 °F to 210 °F).
Cable Integrated ultra-flexible cable, standard 2.5 m (8 ft).
Standard quick-attach kit
  • Includes wire forms for round specimens with diameters from 2-25 mm (0.08-1.0 inches) and flats up to 12 mm thick for 31 mm width (0.5 inches by 1.25 inches); wire forms for many other specimen sizes are available – contact Epsilon.
  • Elastics and springs for attachment are also included.
  • Model 3442 is recommended for specimens with diameters less than 2 mm.
Operating force Depends on model configuration; typically from 10 to 100 g.
Contact Extensometer by Epsilon

NON-CONTACT EXTENSOMETERS

Optical extensometer

Optical, or non-contact, extensometers use advanced optical sensors to measure material deformation, offering an ideal alternative in harsh environments or with complexly shaped samples. The Epsilon ONE® is characterised by its high accuracy, conforming to ISO and ASTM standards, and its ability to operate in real time up to 3000 Hz. Thanks to the laser alignment system and telecentric lenses, it guarantees precise measurements even during out-of-plane movements, making it suitable for a wide range of materials testing applications.

  • Always on and in real time
  • Improved deformation control
  • High-rigidity retractable mounting
  • Wide range of filters and selectable optical settings
  • Faster productivity with instant reset
  • Automatic and reliable mark detection
  • Laser-assisted alignment system
  • Precision telecentric design
  • Fully factory calibrated
  • Cleaner workspace: no need for an additional computer and monitor
  • Selectable sample marking on multiple lines
  • Administrator/user mode
  • Real-time digital output
  • Versatile output modes: ±10V output as % strain, length (mm) or elongation (mm).
  • Touch interface (optional): Access and control of Epsilon ONE without a computer.
  • Applicable for testing to many ISO and ASTM standards, including:
    • ISO 6892-1, 527-2, 527-4, 527-5
    • ASTM E8, E9, D3039, D638, A370, D3552, E646
Parameter Value
Field of view 52-500 mm. See specific optical packages; contact Epsilon for other options.
Working distance 150-300 mm typical. See specific optical packages; contact Epsilon for other options.
Real-time data transmission rate 300-3000 Hz, >2000 Hz typical. Includes image frame rate, analysis, analog, and digital output.
Analog output ±10VDC typical, with short-circuit protection. Unit and range selectable. Includes a 2.4 m (8 feet) shielded output cable with a test equipment connector.
Digital output 16-64 bit at >2000 Hz typical, via RS232. Includes a 1.8 m (6 feet) shielded null modem cable.
Resolution <0.5 µm quasi-static, <2.5 µm dynamic, <0.1 µm drift; typical RMS resolution with typical settings. Resolution is a function of optical and filter settings. For more details, refer to the Guide.
Extensometer class ISO 9513 Class 0.5 and ASTM E83 Class B-1 or better typical at ≥10 mm gauge length.
Absolute accuracy (PT models) <±1 µm or 0.5% of value, no greater than ±30 µm typical.
Absolute accuracy (CE models) <±1 µm or 0.5% of value.
Thermal drift Ambient temperature stability <0.002%ε/°C (20 µε/°C).
Minimum sample size < Ø20 μm (0.001").
Gauge length 2 mm minimum, sample width or diameter ≥4x is recommended. For gauge lengths <10 mm, contact Epsilon.
Maximum elongation >1000%, limited by the field of view and gauge length.
Maximum tracking speed >1500 mm/s (90,000 mm/min).
Cyclic testing >100 Hz typical cyclic test frequency, independent of waveform.
Strain control Suitable for monotonic and cyclic strain control applications.
Out-of-plane sensitivity Out-of-plane motion allowed for ISO 9513 Class 0.5 @15 mm gauge length and ASTM E83 Class B-1: <1000 µm (0.040") for ONE-PT-xx <25 µm (0.001") for ONE-CE-xx.
Power supply 100-240 VAC, 50-60 Hz, 100 W, IEC 320 C14 socket. Specify plug type when ordering.
System environment 10-40°C (50-100°F), for use and storage; 20-80% relative humidity in non-condensing environments.
Host PC (optional) Requires a PC with Windows 7 or 10, minimum 900×550 display, serial or USB port.
  • High performance and precision: industry-leading resolution, accuracy and ease of use
  • One system for many different tests, measuring ranges and gauge lengths
  • Testing to failure with high-energy samples
  • Testing of fine and delicate samples without unwanted influences or contact stresses

Why choose an Epsilon extensometer?

With an exclusive focus on the design and production of strain gauges and calibrators, Epsilon has established itself as the leading choice for testing laboratories worldwide.
The Epsilon product range has 36 different models of extensometers with thousands of variants, providing an optimised solution for almost all testing methods, which can also seamlessly integrate with all STEP Lab testing machines and other components for proper operation and reliable results. At STEP Lab, we focus on accuracy and repeatability, ensuring that our systems exceed all industry requirements.

Epsilon ONE extensometer control display
Explore our catalogue or contact us to find the right product for your company together.

Other products