TEST SYSTEMS FOR SHOCK ABSORBERS

At STEP Lab, we specialise in the design and manufacture of advanced testing systems for all types of shock absorbers and suspensions. Our range of testing solutions includes electrodynamic and electromechanical machines, which allow us to perform durability tests, shock absorber performance evaluations and many other types of tests.
Features

Max. Peak force: 160 kN
Max. Speed: 8.0 m/s
Max. Acceleration: 100 G

Type of test

Duration
Quality
Performance
End-of-line
HIL

Applications

Dampers
Suspensions

TEST SYSTEMS FOR SHOCK ABSORBERS

At STEP Lab, we specialise in the design and manufacture of advanced testing systems for all types of shock absorbers and suspensions. Our range of testing solutions includes electrodynamic and electromechanical machines, which allow us to perform durability tests, shock absorber performance evaluations and many other types of tests.
Features

Max. Peak force: 160 kN
Max. Speed: 8.0 m/s
Max. Acceleration: 100 G

Type of test

Duration
Quality
Performance
End-of-line
HIL

Applications

Dampers
Suspensions

OUR SHOCK ABSORBER TEST SOLUTIONS

Our electrical systems for damper testing are designed to outperform hydraulic systems, effectively meeting the demand for high performance, ease of installation and low power consumption. We offer the widest range of suspension and shock absorber test benches on the market, with peak dynamic loads of up to 160 kN and continuous dynamic loads of up to 82 kN.

LUD SERIESHUD SERIESKUD SERIESXUD SERIESEOL SERIES
Type of testPerformance
Reliability
Performance
Quality
Durability
Reliability
PerformanceEnd of Line
Quality
Max. Speed1.5 m/s8.0 m/s6.0 m/s6.0 m/s6.5 m/s
Max. Acceleration6 G75 G50 G110 G65 G
Peak force20 kN66 kN160 kN31 kN66 kN
Dynamic force7 kN24 kN82 kN8.1 kN24 kN
Static force6 kN18 kN58 kN6.3 kN18 kN

LUD SERIES

ELECTROMECHANICAL BENCH

  • Variable stroke and speed
  • Peak force of 22 kN
  • Max. speed of 1.5 m/s
  • Road profiles replication

HUD SERIES

HIGH-DYNAMIC SYSTEMS

  • Peak loads of 66 kN
  • Dynamic forces up to 24 kN
  • Test speed up to 8 m/s
  • Low energy consumption

KUD SERIES

SYSTEMS FOR DURABILITY TESTS

  • Peak force of 160 kN
  • Cont. dynamic force of 82 kN
  • Maximum test speed of 6 m/s
  • Millions of test cycles

XUD SERIES

ULTRA HIGH DYNAMIC SYSTEMS

  • Peak force of 31.2 kN
  • Test speed up to 6 m/s
  • Accelerations up to 100 G

EOL SERIES

END-OF-LINE TEST SYSTEMS

  • Peak loads up to 66 kN
  • Dynamic loads of 24 kN
  • Speed up to 6.5 m/s

HiL TESTING SYSTEMS

HARDWARE IN THE LOOP

HUD series testing machines, in collaboration with VI-Grade, are able to provide mHiL test systems for the automotive sector.

TEST SYSTEMS FOR RAILWAY SHOCK ABSORBERS

These systems are designed to meet the rigorous testing requirements of railway shock absorbers, providing precise and reliable performance.

FEATURES AND ADVANTAGES

Durability tests, performance tests, quality tests are just some of the tests our machines are capable of performing. Browse our wide range of suspension and shock absorber testing solutions and find the product that meets your specific needs.

Struttura per test ammortizzatori
  • The widest range of loads on the market
  • Test Center software platform with dedicated modules for shock absorber testing
  • Outstanding dynamic performance
  • Almost zero maintenance costs
  • Low energy consumption, thanks to efficient electrical systems
  • Management of multiple machines in a synchronised manner, realising a 4-poster system
  • Can be installed on any type of structure and support, from single to up to 8 controlled and synchronised axes
  • Simple and flexible test management via a graphical Test Center interface
  • Ideal for use in clean rooms
  • Capable of testing active dampers in any drive mode (stepper motors, DC motors and solenoids)
  • Wide range of signals and sensors that can be acquired

TestsLUDHUDKUDXUDEA
Cost-effectiveness and ease of installation๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…๐Ÿ…
Performance characterization
Performance test at high dynamic (>2,5m/s , >10G)xโœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“x
Performance test at medium dynamic (<2,5m/s , <10G)โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“
Mobile unit โ€“ track side unitโœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“
Damper tuning, servicing and repairingโœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“
R&D
NVH (Noise โ€“ Vibration โ€“ Harshness)xโœ“โœ“โœ“โœ“โœ“โœ“โœ“x
HIL - Hardware In the Loopxโœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“x
DMA - Dynamic Mechanical Analysisxโœ“โœ“โœ“โœ“โœ“โœ“โœ“x
PSD - Power Spectrum Densityxโœ“โœ“โœ“โœ“โœ“โœ“โœ“x
Quality
Quality Inspection / Manual EOLโœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“
Automatic/Semi-Automatic EOL
End Of production Line
xโœ“โœ“โœ“โœ“โœ“xโœ“โœ“โœ“
Durability
Durability at medium dynamicโœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“โœ“
Durability - Endurance testsโœ“โœ“โœ“โœ“โœ“โœ“โœ“xโœ“โœ“
x = Not possible
โœ“ = Possible
โœ“โœ“ = Recommended
โœ“โœ“โœ“ = Best choice for the application

TEST

Performance

Quality

Reliability

End-of-Line

ELECTRICAL TEST SYSTEMS

We offer the widest range of test benches for shock absorber testing, based on linear motors. Our electrodynamic systems are divided into two main families, both controlled by the same controller and software packages, and scalable according to the required performance:

  • EA Series – For flexible use.
  • UD Series – For exceptional dynamics with linear actuators (up to 100G).

Standards

Durability Shock absorbers JASO C602 Shock absorber/suspension test
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