SHOCK ABSORBER DURABILITY TEST SYSTEMS

KUD is the new series of electrodynamic test machines for performing durability tests on shock absorbers. This series stands out from all other machines on the market today because of its unrivalled combination of speed, load and continuous acceleration.
Features

Max. Peak force: 160 kN
Max. Dynamic force: 82 kN

Type of test

Duration
Reliability

Applications

Dampers
Suspensions

SHOCK ABSORBER DURABILITY TEST SYSTEMS

KUD is the new series of electrodynamic test machines for performing durability tests on shock absorbers. This series stands out from all other machines on the market today because of its unrivalled combination of speed, load and continuous acceleration.
Features

Max. Dynamic force: 82 kN
Max. Peak force: 160 kN

Type of test

Duration
Reliability

Applications

Dampers
Suspensions

best crank dyno

KUD SERIES

We are pleased to present KUD, our new range of test machines for high-dynamic endurance testing of shock absorbers and suspension systems. The KUD systems are designed to replace hydraulic systems, and thanks to their advanced technologies and powerful motor, they can generate peak loads of up to 160 kN and continuous dynamic loads of up to 82 kN.
The KUD series is ideal for endurance and reliability testing of suspensions and shock absorbers, offering the capability to perform billions of cycles or short, high-performance sequences on single or multiple test specimens.

  • New guides for testing billions of cycles
  • New linear motors with 20% lower inertia
  • Optimised cooling system for continuous and very long tests
  • Closed-loop force and displacement control via Test Center controller
  • Support of a range of optional hardware for a wide range of performance tests
  • Ability to generate a full spectrum of waveforms (sine, triangular, square, sine-on-sine, sine sweep, double-speed sine and triangular, and block cyclic)
  • High-resolution 24-bit data acquisition
  • Control station in separate and independent position
  • Simple and flexible test management via PC-based Test Center graphical interface
  • Wide variety of grips, dedicated test accessories, and load cells
  • Integration with extensometers and climatic chambers
  • Outstanding dynamic performance
  • Zero maintenance due to the absence of a mechanical transmission
  • Very low power consumption thanks to the high efficiency of the electric motor
  • Flexible geometric configuration
  • Wide range of use
  • Easy installation (Plug&Play)
  • Competitive purchase cost

TECHNICAL SPECIFICATIONS AND PERFORMANCE

KUD SERIESKUD030KUD040KUD060KUD080KUD160
VersionSTDL1L2STDL1L2STDL1L2STDL1L2STDL1L2*
Cont.dynamic load [kN]1520304182
Peak load [kN]30406080160
Speed at cont.load [m/s] 400VAC1.252.54.21.252.54.21.252.54.21.252.54.21.252.54.2
Speed at cont.load [m/s] 480VAC1.5351.5351.5351.5351.535
Max speed [m/s]236236236236236
Standard stroke [mm]220150220150150
SpecimensMultiple
Linear GuidesNew special guides
Anti-rotational systemIncluded
Floor connectionRigidly connected to the floor or on air springs

FEATURES

No maintenance

High performance

High efficiency

Wide range of use

Quick and easy installation

EXPLORE THE EXTRAORDINARY STEP LAB MACHINES

In the video you can see our highly dynamic electric test machine from the HUD series at work, dedicated to testing shock absorbers and suspension. To find out more about all our shock absorber systems, click the button below.

FREQUENTLY ASKED QUESTIONS

A durability test on shock absorbers involves applying repeated and continuous load cycles for hundreds of thousands or millions of cycles, simulating the wear and tear a shock absorber undergoes during years of road use. A typical durability test lasts from a few weeks to several months, depending on the number of cycles required, the test frequency and the applicable standards; for example, automotive tests may require 1–5 million cycles, whilst motorsport tests may exceed 10 million cycles.

A characterisation test measures the shock absorber’s instantaneous performance, such as the force-velocity curve, and lasts for minutes or a few hours, providing a snapshot of its performance at that moment. A durability test applies the same load repeatedly over millions of cycles to check whether the shock absorber maintains its performance over time or whether it deteriorates, loses its seal, or fails, thereby revealing reliability issues that a single measurement cannot detect.

Durability tests on shock absorbers must comply with standards such as ISO 21750 (shock absorbers and dampers), SAE J1619 and J1614 (automotive dampers), and vehicle manufacturers’ OEM specifications, which define the number of cycles, load amplitude, test frequency, operating temperatures and acceptance criteria to ensure that each shock absorber meets the industry’s reliability and durability requirements.

A KUD system uses high-precision load cells and a continuous feedback load control circuit that constantly adjusts the actuator to maintain the exact rated load throughout the test, compensating for any changes in the stiffness of the damper or the test rig over time.

KUD systems are designed as multi-station test benches, allowing 2, 3, 4 or more shock absorbers to be tested simultaneously under identical or different loads, thereby maximising the machine’s efficiency and significantly reducing the overall time required to collect comparative data on multiple product variants or suppliers.

Explore our catalogue or contact us to find the right product for your company together.

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