BrochureOur sophisticated electronics combine reliability with exceptional user-friendliness.
Measurement and control electronics are key to the efficiency of the test system.
High-performance solutions for fatigue testing include TestMenager, the electronic
product at the heart of our machines, and TestCenter, the "Made by StepLab"
software for managing and configuring our products.
MEASUREMENT AND CONTROL ELECTRONICSBrochure
Our sophisticated electronics combine reliability with exceptional user-friendliness.
Measurement and control electronics are key to the efficiency of the test system. High-
performance solutions for fatigue testing include TestMenager, the electronic product at
the heart of our machines, and TestCenter, the "Made by StepLab" software for managing
and configuring our products.
MEASUREMENT AND CONTROL
ELECTRONICS
Brochure

FEATURES

Accuracy

Versatility

Scalable

Synchronisable

FEATURES

  • Accuracy

  • Versatility

  • Scalable

  • Synchronisable

TestController 30 TestController 40 TestController 60 TestController 80
General
Controlled Axes up to 2 up to 4 up to 8 up to 12
Actuators as indipendent Axes Default Default Default Default
Actuators as synchronized Axes Default Default Default Default
Control Technology Full Digital Controller
Default Communication Protocol EtherCAT®
TestController 30 TestController 40 TestController 60 TestController 80
Maximum Control Frequency
1 Axis 2 kHz 4 kHz 8 kHz 16 kHz
2 Axes 1 kHz 2 kHz 8 kHz 16 kHz
up to 4 Axes 2 kHz 4 kHz 8 kHz
up to 8 Axes 2 kHz 4 kHz
up to 12 Axes 2 kHz
TestController 30 TestController 40 TestController 60 TestController 80
Integrated Control Channels per Axis
Position Command Default Default Default Default
Speed Command Default Default Default Default
Current Command Default Default Default Default
TestController 30 TestController 40 TestController 60 TestController 80
Extra Control Channels
# Extra Control Channels up to 4 up to 8 up to 16 up to 24
MultiPurpose (¼, ½, Full Bridge; ±10 V, ±80 mV, 0…10 V) Available as optional Available as optional Available as optional Available as optional
MultiPurpose (IEPE; ±10/5/2.5/1.25 V; ±640/320/160/80/40/20 mV) Available as optional Available as optional Available as optional Available as optional
TestController 30 TestController 40 TestController 60 TestController 80
Feedback Channels per Axis
Position Feedback Default Default Default Default
Speed Feedback Default Default Default Default
Current Feedback Default Default Default Default
TestController 30 TestController 40 TestController 60 TestController 80
Analog Input channels
# Acquisition channels (Optional) Up to 10 Up to 20 Up to 30 Up to 40
± 10 V Input type Optional Optional Optional Optional
0…10 V Input type Optional Optional Optional Optional
0…20 mA Input type Optional Optional Optional Optional
4…20 mA Input type Optional Optional Optional Optional
Thermocouple Input Type Optional Optional Optional Optional
Pt100/Pt1000 Input Type Optional Optional Optional Optional
TestController 30 TestController 40 TestController 60 TestController 80
Analog Output channels
# Acquisition channels (Optional) Up to 6 Up to 10 Up to 14 Up to 24
± 10 V Output type Optional Optional Optional Optional
0…10 V Output type Optional Optional Optional Optional
0…20 mA Output type Optional Optional Optional Optional
4…20 mA Output type Optional Optional Optional Optional
TestController 30 TestController 40 TestController 60 TestController 80
Positioning Measurement channels
# Positioning Measurement channels (Optional) Up to 2 Up to 4 Up to 8 Up to 12
SSI encoder interface type Optional Optional Optional Optional
EnDat 2.2 interface type Optional Optional Optional Optional
LVDT interface type Optional Optional Optional Optional
Incremental encoder interface type Optional Optional Optional Optional
TestController 30 TestController 40 TestController 60 TestController 80
Digital I/O channels
# Digital Inputs (Optional) Up to 8 Up to 8 Up to 16 Up to 32
# Digital Outputs (Optional) Up to 8 Up to 8 Up to 16 Up to 32
TestController 30 TestController 40 TestController 60 TestController 80
Communication Protocols 
Profinet Optional Optional Optional Optional
Profibus Optional Optional Optional Optional
CanOpen Optional Optional Optional Optional
EtherNet/IP Optional Optional Optional Optional
CAN bus Optional Optional Optional Optional
RS232/485 Optional Optional Optional Optional
EtherCAT Default Default Default Default
Modbus tcp Default Default Default Default
ADS Default Default Default Default
OPC-UA Default Default Default Default
TestController 30 TestController 40 TestController 60 TestController 80
Applications
Static Tests Default Default Default Default
Creep Tests Default Default Default Default
Fatigue Tests Default Default Default Default
MultiActions (User Defined Test Procedures) Optional Optional Optional Optional
Shock Absorber Tests (only for 1 Axis version) Optional Optional Optional Optional
EOL (End Of Line) Quality Control (only for 1 Axis version) Optional Optional Optional Optional
TestController 30 TestController 40 TestController 60 TestController 80
Control Loop Features
Waveforms Sine, Triangle, Square, Haversine, Polinomial 5th, Sawtooth, Sine Sweep, Sine on Sine
Waveform point by point Optional Optional Optional Optional
Random Profile Optional Optional Optional Optional
Waveform Frequency Generator 0,001 to 800 Hz
TestController 30 TestController 40 TestController 60 TestController 80
Dimensions (with enclosure)*
Width 4250 mm 4250 mm 4250 mm 4250 mm
Height 1750 mm 1750 mm 3500 mm 3500 mm
Depth 3400 mm 3400 mm 3400 mm 3400 mm
Weight 4,5 kg 4,5 kg 9,0 kg 9,0 kg

*Dimensions can change

TestController 30 TestController 40 TestController 60 TestController 80
Electrical Power Requirements
Voltage Universal Input 100…240 VAC, single phase, 50…60 Hz
Current Consumption  @ 115 VAC 1,3 A 1,3 A 1,3 A 1,3 A
Current Consumption  @ 230 VAC 2,3 A 2,3 A 2,3 A 2,3 A

Consumption may vary

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