MEASUREMENT AND CONTROL ELECTRONICS

Our sophisticated electronics combine reliability with exceptional user-friendliness. Measurement and control electronics are key to the efficiency of the test system. High-performance solutions for fatigue testing include Test Manager, the electronic product at the heart of our machines, and Test Center, the “Made by Step Lab” software for managing and configuring our products.

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FEATURES

Accuracy

Versatility

Scalable

Synchronisable

FEATURES

Accuracy
Versatility
Scalable
Synchronisable

General

TestController 30

TestController 40

TestController 60

TestController 80

General
Controlled Axes	up to 2	up to 4	up to 8	up to 12
Actuators as indipendent Axes	Default	Default	Default	Default
Actuators as synchronized Axes	Default	Default	Default	Default
Control Technology	Full Digital Controller
Default Communication Protocol	EtherCAT®

Maximum Control Frequency

TestController 30

TestController 40

TestController 60

TestController 80

Maximum Control Frequency
1 Axis	2 kHz	4 kHz	8 kHz	16 kHz
2 Axes	1 kHz	2 kHz	8 kHz	16 kHz
up to 4 Axes	–	2 kHz	4 kHz	8 kHz
up to 8 Axes	–	–	2 kHz	4 kHz
up to 12 Axes	–	–	–	2 kHz

Integrated Control Channels per Axis

TestController 30

TestController 40

TestController 60

TestController 80

Integrated Control Channels per Axis
Position Command	Default	Default	Default	Default
Speed Command	Default	Default	Default	Default
Current Command	Default	Default	Default	Default

Extra Control Channels

TestController 30

TestController 40

TestController 60

TestController 80

Extra Control Channels
# Extra Control Channels	up to 4	up to 8	up to 16	up to 24
MultiPurpose (¼, ½, Full Bridge; ±10 V, ±80 mV, 0…10 V)	Available as optional	Available as optional	Available as optional	Available as optional
MultiPurpose (IEPE; ±10/5/2.5/1.25 V; ±640/320/160/80/40/20 mV)	Available as optional	Available as optional	Available as optional	Available as optional

Feedback Channels per Axis

TestController 30

TestController 40

TestController 60

TestController 80

Feedback Channels per Axis
Position Feedback	Default	Default	Default	Default
Speed Feedback	Default	Default	Default	Default
Current Feedback	Default	Default	Default	Default

Analog Input channels

TestController 30

TestController 40

TestController 60

TestController 80

Analog Input channels
# Acquisition channels (Optional)	Up to 10	Up to 20	Up to 30	Up to 40
± 10 V Input type	Optional	Optional	Optional	Optional
0…10 V Input type	Optional	Optional	Optional	Optional
0…20 mA Input type	Optional	Optional	Optional	Optional
4…20 mA Input type	Optional	Optional	Optional	Optional
Thermocouple Input Type	Optional	Optional	Optional	Optional
Pt100/Pt1000 Input Type	Optional	Optional	Optional	Optional

Analog Output channels

TestController 30

TestController 40

TestController 60

TestController 80

Analog Output channels
# Acquisition channels (Optional)	Up to 6	Up to 10	Up to 14	Up to 24
± 10 V Output type	Optional	Optional	Optional	Optional
0…10 V Output type	Optional	Optional	Optional	Optional
0…20 mA Output type	Optional	Optional	Optional	Optional
4…20 mA Output type	Optional	Optional	Optional	Optional

Positioning Measurement channels

TestController 30

TestController 40

TestController 60

TestController 80

Positioning Measurement channels
# Positioning Measurement channels (Optional)	Up to 2	Up to 4	Up to 8	Up to 12
SSI encoder interface type	Optional	Optional	Optional	Optional
EnDat 2.2 interface type	Optional	Optional	Optional	Optional
LVDT interface type	Optional	Optional	Optional	Optional
Incremental encoder interface type	Optional	Optional	Optional	Optional

Digital I/O channels

TestController 30

TestController 40

TestController 60

TestController 80

Digital I/O channels
# Digital Inputs (Optional)	Up to 8	Up to 8	Up to 16	Up to 32
# Digital Outputs (Optional)	Up to 8	Up to 8	Up to 16	Up to 32

Communication Protocols (Optionals)

TestController 30

TestController 40

TestController 60

TestController 80

Communication Protocols
Profinet	Optional	Optional	Optional	Optional
Profibus	Optional	Optional	Optional	Optional
CanOpen	Optional	Optional	Optional	Optional
EtherNet/IP	Optional	Optional	Optional	Optional
CAN bus	Optional	Optional	Optional	Optional
RS232/485	Optional	Optional	Optional	Optional
EtherCAT	Default	Default	Default	Default
Modbus tcp	Default	Default	Default	Default
ADS	Default	Default	Default	Default
OPC-UA	Default	Default	Default	Default

Applications

TestController 30

TestController 40

TestController 60

TestController 80

Applications
Static Tests	Default	Default	Default	Default
Creep Tests	Default	Default	Default	Default
Fatigue Tests	Default	Default	Default	Default
MultiActions (User Defined Test Procedures)	Optional	Optional	Optional	Optional
Shock Absorber Tests (only for 1 Axis version)	Optional	Optional	Optional	Optional
EOL (End Of Line) Quality Control (only for 1 Axis version)	Optional	Optional	Optional	Optional

Program Generation

TestController 30

TestController 40

TestController 60

TestController 80

Control Loop Features
Waveforms	Sine, Triangle, Square, Haversine, Polinomial 5th, Sawtooth, Sine Sweep, Sine on Sine
Waveform point by point	Optional	Optional	Optional	Optional
Random Profile	Optional	Optional	Optional	Optional
Waveform Frequency Generator	0,001 to 800 Hz

Dimensions (with enclosure)

TestController 30

TestController 40

TestController 60

TestController 80

Dimensions (with enclosure)*
Width	4250 mm	4250 mm	4250 mm	4250 mm
Height	1750 mm	1750 mm	3500 mm	3500 mm
Depth	3400 mm	3400 mm	3400 mm	3400 mm
Weight	4,5 kg	4,5 kg	9,0 kg	9,0 kg

*Dimensions can change

Electrical Power Requirements

TestController 30

TestController 40

TestController 60

TestController 80

Electrical Power Requirements
Voltage	Universal Input 100…240 VAC, single phase, 50…60 Hz
Current Consumption @ 115 VAC	1,3 A	1,3 A	1,3 A	1,3 A
Current Consumption @ 230 VAC	2,3 A	2,3 A	2,3 A	2,3 A

Consumption may vary

MEASUREMENT AND CONTROL ELECTRONICS

FEATURES

FEATURES

Accuracy

Versatility

Scalable

Synchronisable

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