THE NEW STEP LAB BRANCH IS NOW OPEN!
STEP Lab is thrilled to announce the grand opening of its new branch in the United States. This achievement marks a major milestone for the company, positioning it to better serve its American partners and clients with advanced and innovative testing solutions.
Located at 11148 Treynorth Dr., Suite C, Cornelius, North Carolina, the new facility represents a strategic investment in the future, providing a launchpad for expanding STEP Lab’s presence and influence in the U.S. market. With state-of-the-art technology and a team of skilled professionals, the facility is set to drive significant advancements and foster new collaborations across various industries.
For STEP Lab, this opening is more than a milestone; it is the beginning of a transformative journey in America. The company looks forward to making impactful contributions and leading the way in innovation and scientific progress.
Join STEP Lab as they embark on this exciting new chapter.
STEP LAB AND VI-GRADE ANNOUNCE STRATEGIC PARTNERSHIP FOR HIL SOLUTIONS
STEP Lab, an industry leader in the design and manufacture of static, dynamic, and impact testing machines, announced a strategic partnership with VI-grade, a global provider of human-centric simulation-driven vehicle development solutions. This collaboration aims to provide a comprehensive solution in Mechanical Hardware-in-the-Loop (mHiL) for shock absorbers in automotive applications.
The partnership between STEP Lab and VI-grade is designed to deliver a fully integrated mHiL solution for shock absorbers, streamlining the development process and reducing the complexity and time required for implementing advanced testing systems in the automotive industry. This comprehensive approach also includes active and semi-active suspension systems and advanced control strategies, leveraging VI-grade’s real-time AutoHawk platform and robust software stack.
To see the partnership in action, watch this demo video of a Damper-in-the-Loop system – real-life component testing with VI-CarRealTime on AutoHawk. This demonstration was presented by STEP Lab at VI-grade’s 2024 ZERO PROTOTYPES Summit in May 2024 at SimCenter Udine.
UD100 – Dynamic testing at 100 kN!
UD100 represents the future of electrical testing and the first machine capable of replacing hydraulic systems, with a dynamic force of 100 kN. UD100 is versatile and efficient, it handles fatigue tests, static tests, high-speed tensile tests and biaxial tests. Integrating seamlessly with the Test Center’s software ecosystem, UD100 offers a complete solution for materials analysis.
- 100 kN dynamic force
- Versatility in testing
- Integration with Test Center software
- 60% energy efficiency
- Zero maintenance costs
LUD – The new Electromechanical testing machine for Dampers and Shock absorbers
LUD is our new Damper Electromechanical Testing Machine, the ultimate balance between high-level testing systems, like HUD and XUD, and entry-level options such as Crank and Scotch yoke Dynos. LUD is a smart investment that saves you money and improves your testing capabilities.
Watch LUD in action and click below to find out LUD unique features!
STEP Lab is champion of growth!
Thank you to the German Institute of Quality for noticing and rewarding us!
STEP Lab grew by more than 40% from 2018 to 2021.
We went from a turnover of 1,061 million to 2,918 in the same year and from 7 to 15 employees.
And in the last year we have grown exponentially compared to previous years!
STEP Lab HUD030 | Dynamic characterization of anti-seismic and anti-vibration supports
This Thursday we present tests on products used in every sector from construction to heavy vehicle handling to computer servers and nuclear power plants.
We are talking about dampers, and safety equipment to absorb vibrations and prevent the structures where they are applied from deteriorating.
We test them with our HUD030 linear axis:
We are talking about dampers, and safety equipment to absorb vibrations and prevent the structures where they are applied from deteriorating.
We test them with our HUD030 linear axis:
Maximum frequency: 100 Hz
Maximum test load: 20 kN
Maximum test speed: 6 m/s
Maximum test load: 20 kN
Maximum test speed: 6 m/s
As products for the safety of people and structures are certified and tested thoroughly
And thanks to our structures you can sleep peacefully!
STEP Lab | 4-Poster – Testing machine for full-vehicle testing
We have created a portable demo to be shown at upcoming trade fairs of a system for whole vehicle testing. The demo version consists of four highly dynamic electric linear actuators.
Maximum peak force: 1,8 kN
Maximum test speed: 2.0 m/s
Maximum test frequency: 250 Hz
The car test configuration always features high-dynamic electric linear actuators, with incredible performance in the market.
Maximum peak force: 80 kN
Maximum test speed: 8.0 m/s
Maximum test frequency: 250 Hz
Up to 8 actuators can be added to help simulate aerodynamic loads and steering rotation. Dedicated interface for handling multiple actuators, with in-phase or out-of-phase option. Tests with standard waves (sine, triangular and many others) or playback of imported files from field surveys available.
HUD020L for Damper testing
Take a look at our HUD020L shock absorber tester
Videos of our Dal Soggio Race Part Division customers using our HUD020 actuator shock absorber testing system!
Their products are certified by our machines to have the best performance at enduro races and other sporting events.
KILLER PERFORMANCE! Our new highly dynamic electric machine with a wide speed range for static and dynamic testing.
A new feature on our website
We have something new for you!
Browse our website to find out, you can now see our products from all sides thanks to the new rotation function.
Testing machine for Shock absorber bellows
Start Monday by introducing you to a machine that is as incredibly special as it is significant.
It is used in the automotive industry to test shock absorber bellows, axle shaft covers, and gearboxes.
These kinds of polymer products are subjected to significant stresses but maintain a long life cycle without losing their mechanical seal.
That is why we have developed this biaxial system with two linear axles (UD02 and UD04) with a two-stage climatic cell that reaches -50°C with the addition of a water and pollutant atomizer.
Automotive Standards
Today we certify springs for household equipment according to the following standards: ASTM A125, ASTM F1566, ASTM F1085, BS 1726-1/2/3, DIN 2192, JIS B2704.
These products were tested at a frequency of 3.6 Hz for 2000 N maximum load at a speed of 1.0 m/s.
These international standards specify terms and definitions commonly used in the metal spring industry. The terms of heat treatment and surface treatment related to springs are included.
The terms are grouped into the following seven categories:
· a) general characteristics of springs;
· b) application of springs in machinery and engineering;
· c) arrangement and nomenclature of springs;
· d) specification requirements;
· e) design and calculation;
· f) manufacture and processing;
· g) testing and inspection.
Walking simulation
Today we monitored the reaction of shoe sole foams in a dynamic test in force control in which running is simulated.
Using our highly dynamic ‘UDO2’ machine, we compared various foams to find the best one.
Team building
To say goodbye before the holidays, we take you with us to discover the Asiago plateau and learn about this place’s biodiversity, traditions, and incredible history.
Typical dishes and wine could not be missed, followed by a starry sky that we will hardly forget.
This concludes the first half of the year for STEP Lab, which wishes everyone happy holidays and goodbye in September with important news!
Explore our catalog or contact us to find the right product for your business together.
